RKL Technologies, Inc. uses state of the art manufacturing equipment in a controlled facility to fabricate our customers' high quality machined products, components, fixturing and equipment. The company is certified to the highest quality standards of ISO 9001: 2000. Listed below are some of the facilities and equipment we use on a daily basis:
- A 17,200 square foot, temperature controlled manufacturing facility.
- Full CNC machining interlinked to PC's for rapid downloading and up-loading of CNC programs.
- Full cleaning, assembly, and packaging department.
- Full state of the art inspection department.
Manufacturing:
(1) Accucut 6 station diamond boring machine(2) Hardinge HSL59 CNC Lathe w/Fagor 8025T controller
(1) Mazak 8N CNC turning center w/programmable tailstock with Mazatrol T32-2 controller
(1) Hyundai 15 CNC turning center w/programmable tailstock with Siemens Sinumerik controller
(1) Hyundai HIT 160 CNC turning center w/programmable tailstock & barfeed with Fanuc Series 21-T controller
(1) Hyundai HIT 160M CNC turning center w/programmable tailstock & milling cap. with Fanuc Series Oi-T ctrl.
(1) Hyundai 8T CNC turning center with Siemens Sinumerik controller
(1) Citizen L20 Type VII Swiss 5 axis machining center w/3 live tools, auto bar feed
(1) Citizen L16 Type VII Swiss 5 axis machining center w/3 live tools, auto bar feed
(1) Tree VMC 760 Vertical 3 axis milling center w/24 station tool changer with Atuocon's Delta 50 controller
(1) Enshu 450 Vertical 3 axis milling center w/20 station tool changer with Enac controller
(1) Enshu 530 Vertical 3 axis milling center w/30 station tool changer with Fanuc controller
(1) Hyundai SPT-V100 Vertical 3 axis milling center w/24 station tool changer with Yasnac controller
(2) Tree Journeyman 310, 3 axis CNC Vertical Mills with Autocon's Delta 20 controllers
(1) Folken 3 axis CNC Engraver
(1) Folken CNC Mill, 4 axis
(1) Folken CNC Mill, 3 axis
(1) Sodick AQ325L Wire EDM
(1) Kasto CNC Saw
Manual Department:
(1) Acra 10 x 54, tool Room Mill with 4 axis DRO(1) Acra 16 x 40, Engine Lathe 2 axis DRO
(1) Acra 13 x 40, Tool Room Lathe with 2 axis DRO
(1) Sunnen 1660 Honer with gauges
(1) MC275 Cold Saw
(1) Boyar Schultz Surface Grinder
(1) Miller 250 Wire Feed Welder
(1) Automatic Tapping Machine
Precision Polishing and Deburring Department:
Proprietary Buffers and Speed Lathes utilized in sharpening, deburring, and polishing metal alloys and plastics.
Full Tumble Polishing Lab
Clean Assembly and Packaging Deaprtments:
Separate controlled clean environment room with reverse osmosis water system and U.V. water sterilizer at point of use.
(4) Airtech Class 100 Laminar Flow Benches(1) Sonic IV Industrial Ultrasonic Cleaner
(4) Branson Ultrasonic Cleaners, multiple sizes
(1) Hannan Skin Packer
(1) Proprietary Component Washer
(1) Beseler Shrink Tunnel Wrap Packer with Tear Strip
Inspection Department:
(1) Nikon Veritas Automated Optical Dimensional Inspection System w/ touch probe(1) Z-Mike laser micrometer for non contact OD inspection with 0.000010" accuracy
(1) Air Gauge micrometer for non contact ID inspection with 0.000010" accuracy
(2) Sunnen Hole Gauges
(2) Nikon H-14B Comparator
(1) Starret HB400 Comparator, w/0.000025" accuracy, w/Quadracheck 3000 and SPC capabilities
(2) Mitutoyo Tool Makers Microscopes w/Digitals
(2) Wild Stereomicroscopes
(10) Baush and Lomb Stereomicroscopes
Engineering Department:
(1) CAM system utilizing GibbsCAM 2004 (v7.00.0) and Virtual Gibbs(1) 3D CAD system utilizing SolidWorks 2007 Service Pack 4
(1) Morgan Inject Molding Machine, 4oz. Shot
Other Deparments:
Controlled Raw Material Storage with material lot segregation
Material quarantine areas
Material traceability and certifications
Traveler System for traceability of product through out all operations
Calibrated inspection equipment
Manufacturing Planning & Tracking with JobBoss 10.1